Project Details
- Offshore Gas Platform
- 24th March 2022
- ADMA-OPCO
- Instrumentation & Control, DCS Integration, Hazardous Area Compliance
Lemos International successfully completed the full instrumentation and control (I&C) installation for an offshore gas platform operated by ADMA-OPCO in Abu Dhabi. The project involved designing, supplying, installing, and commissioning a comprehensive I&C system tailored to meet the unique demands of hazardous offshore environments. Our scope included the integration of all instrumentation loops with the Distributed Control System (DCS), ensuring seamless operation and real-time monitoring of critical processes.
Our scope of work included:
- Hazardous-Area Compliant Layouts: Designed and implemented layouts that adhered to stringent hazardous-area standards, ensuring safety and reliability.
- Instrumentation Installation: Installed sensors, transmitters, control valves, and other field instruments across the platform.
- Loop Calibration & Testing: Conducted precision loop calibration and testing to ensure accurate data transmission and system functionality.
- DCS Integration: Integrated all instrumentation loops with the DCS, enabling centralized control and monitoring of the platform’s operations.
- Commissioning Support: Provided end-to-end support during the commissioning phase, ensuring all systems were fully operational before handover.
The project was executed with meticulous attention to detail, adhering to international standards and achieving zero punch points upon completion.
Key Features of the Project
Hazardous-Area Compliant Design
- Designed instrumentation layouts that complied with ATEX, IECEx, and NEC standards for hazardous areas, ensuring safe operation in explosive environments.
- Selected explosion-proof enclosures and intrinsically safe equipment to mitigate risks associated with offshore gas processing.
Comprehensive Instrumentation Installation
- Installed a wide range of field instruments, including pressure transmitters, temperature sensors, flow meters, and control valves, ensuring precise measurement and control of process variables.
- Deployed certified technicians trained to handle sensitive equipment in challenging offshore conditions.
Precision Loop Calibration
- Conducted detailed loop calibration using advanced testing tools, ensuring accuracy and reliability of signal transmission between field instruments and the DCS.
- Verified calibration results through rigorous testing, eliminating errors and ensuring optimal performance.
Seamless DCS Integration
- Integrated all instrumentation loops with the platform’s DCS, enabling real-time monitoring, control, and data logging of critical processes.
- Conducted factory acceptance tests (FAT) and site acceptance tests (SAT) to validate system functionality and interoperability.
Zero Punch Points Achievement
- Achieved zero punch points during final inspections, reflecting our commitment to quality and adherence to client specifications.
- Delivered a fully functional I&C system ready for immediate operation upon handover.
Challenge 1: Ensuring Hazardous-Area Compliance
Designing and installing instrumentation systems in hazardous offshore environments required strict adherence to safety regulations.
Solution:
Our team conducted thorough risk assessments and collaborated with certification bodies to ensure all equipment met hazardous-area compliance standards. We utilized explosion-proof enclosures and intrinsically safe barriers to mitigate risks effectively.
Challenge 2: Precision Loop Calibration
Achieving accurate loop calibration across hundreds of instruments posed significant challenges due to the complexity of offshore gas processing systems.
Solution:
We employed advanced calibration tools and deployed highly skilled technicians trained in precision calibration techniques. Each loop was tested multiple times to ensure flawless performance under varying operating conditions.
Challenge 3: Seamless DCS Integration
Integrating diverse instrumentation systems with the platform’s DCS required careful planning to avoid communication errors and system failures.
Solution:
We conducted extensive FAT and SAT procedures to validate DCS integration. Our team worked closely with DCS vendors to troubleshoot any issues promptly, ensuring smooth data exchange and system interoperability.
Challenge 4: Offshore Accessibility
Working on an offshore platform presented logistical challenges, including limited access to resources and harsh environmental conditions.
Solution:
We pre-fabricated components and conducted preliminary testing in our workshop to minimize on-site activities. Our team also implemented robust logistics planning to ensure timely delivery of materials and equipment to the platform.
Outcome & Client Satisfaction
The successful completion of the Offshore Gas Platform – Full I&C Installation project highlights Lemos International’s expertise in delivering complex instrumentation and control solutions for offshore environments. Key achievements include:
- Zero Punch Points: The project achieved zero punch points during final inspections, demonstrating our commitment to quality and precision.
- Awarded AMC Contract: Our exceptional performance earned us an extended Annual Maintenance Contract (AMC) from ADMA-OPCO, underscoring their trust in our capabilities.
- Operational Readiness: The installed I&C system was commissioned without any issues, enabling the platform to commence operations seamlessly.
- Safety Excellence: Our adherence to HSE protocols ensured zero incidents during the project lifecycle, reinforcing our reputation as a safety-focused contractor.
ADMA-OPCO expressed immense satisfaction with the outcome, praising our technical expertise, proactive approach, and ability to deliver under challenging offshore conditions.
Why Choose Lemos International?
At Lemos International, we specialize in providing world-class instrumentation and control solutions for oil and gas, petrochemical, and industrial projects. Our core strengths include:
- Proven Expertise in I&C Systems: With decades of experience in designing, installing, and integrating I&C systems, we possess the knowledge and skills to tackle even the most complex projects.
- Commitment to Safety: Safety is our top priority, and we adhere to the highest HSE standards to protect workers and assets in hazardous environments.
- Focus on Quality: Our rigorous QA/QC processes ensure that every task meets or exceeds industry benchmarks, delivering reliable and long-lasting systems.
- Proven Track Record: Our portfolio includes numerous offshore and onshore projects completed on time, within budget, and to the highest quality standards.
