Project Details
- Al Hosn Gas – EPC Mechanical Support
- 24th March 2023
- Al Hosn Gas (in collaboration with TechnipFMC)
- EPC, Mechanical Support, Equipment Erection, Structural Support
Lemos International played a pivotal role in providing end-to-end mechanical support during the Engineering, Procurement, and Construction (EPC) phase of the Al Hosn Gas project. Working alongside TechnipFMC, we delivered specialized services including equipment erection, structural support, rigging coordination, and precision piping connections for critical gas processing facilities.
Our scope of work included:
- Equipment Erection: Installation of six compressor skids, ensuring precise alignment and integration into the facility’s operational systems.
- Structural Support: Provision of robust frameworks and supports to accommodate heavy machinery and equipment.
- Rigging Coordination: Utilized advanced rigging techniques and BIM integration to ensure safe and efficient movement of large components.
- Precision Alignment & Piping Connections: Conducted laser alignment of rotating equipment and executed high-integrity piping connections to meet stringent EPC standards.
The project was completed with meticulous attention to detail, adhering to international EPC guidelines and achieving full compliance with Al Hosn Gas and TechnipFMC requirements.
Key Features of the Project
Compressor Skid Installation
- Installed six compressor skids, each weighing over [Insert Weight if Known], using state-of-the-art lifting and rigging equipment.
- Ensured seamless integration of skids into the plant’s gas compression system, enabling optimal performance and reliability.
Advanced Rigging & BIM Integration
- Coordinated complex rigging operations using Building Information Modeling (BIM) to simulate lifts and identify potential clashes before execution.
- Employed 3D modeling tools to optimize crane paths and ensure safe, collision-free movement of equipment.
Laser Alignment for Rotating Equipment
- Utilized laser alignment technology to achieve micron-level precision for rotating equipment, minimizing vibration and wear during operation.
- Verified alignment through dynamic testing to ensure long-term reliability.
High-Integrity Piping Connections
- Executed welding and bolting of high-pressure piping systems, adhering to ASME and API standards.
- Conducted hydrostatic testing and non-destructive examination (NDE) to verify leak-free performance under operational conditions.
Structural Support Frameworks
- Designed and installed custom structural supports tailored to the weight and dimensions of installed equipment.
- Ensured load-bearing capacity and stability to withstand operational stresss.
Challenge 1: Safe and Efficient Rigging of Heavy Equipment
Moving and positioning heavy compressor skids required careful planning to avoid damage to equipment and ensure worker safety.
Solution:
We conducted detailed lift studies using BIM software to simulate rigging operations and identify potential risks. By deploying experienced rigging teams and utilizing cranes with precise load-handling capabilities, we executed all lifts safely and efficiently.
Challenge 2: Achieving Precision Laser Alignment
Rotating equipment such as compressors demanded exact alignment to prevent operational inefficiencies and premature wear.
Solution:
Our team utilized advanced laser alignment tools to achieve sub-millimeter accuracy. Post-alignment, we conducted dynamic testing to confirm optimal performance under varying operating conditions.
Challenge 3: Ensuring Full EPC Compliance
Meeting the rigorous quality and documentation requirements of the EPC phase posed significant challenges.
Solution:
We implemented a comprehensive QA/QC program, conducting regular inspections and maintaining meticulous records for every task. This proactive approach ensured full compliance with Al Hosn Gas and TechnipFMC standards.
Outcome & Client Satisfaction
The successful completion of the Al Hosn Gas – EPC Mechanical Support project underscores Lemos International’s ability to deliver complex industrial solutions under demanding conditions. Key achievements include:
- On-Time Milestone Delivery: All tasks were completed within the agreed timeline, ensuring the project stayed on track for overall EPC milestones.
- Full Compliance: The project met all regulatory and client-specific requirements, earning approval from both Al Hosn Gas and TechnipFMC.
- Operational Excellence: Installed equipment demonstrated flawless performance during commissioning, validating the quality of our workmanship.
- Zero Safety Incidents: Our commitment to safety resulted in zero incidents throughout the project lifecycle.
Al Hosn Gas expressed high satisfaction with the outcome, praising our technical expertise, collaborative approach, and dedication to delivering exceptional results.
Why Choose Lemos International?
At Lemos International, we specialize in providing world-class mechanical support services for EPC projects across the oil and gas, petrochemical, and industrial sectors. Our core strengths include:
- Proven Expertise in EPC Projects: With extensive experience in supporting EPC phases, we understand the unique demands of these projects and deliver tailored solutions.
- Commitment to Safety: Safety is ingrained in our culture, and we adhere to the highest HSE standards to protect workers and assets.
- Focus on Quality: We leverage advanced technologies and rigorous QA/QC processes to ensure every task meets or exceeds industry benchmarks.
- Timely Execution: Our efficient planning and execution strategies enable us to complete projects on or ahead of schedule, ensuring smooth progress for EPC milestones.
